Rain lamp parts

Part 2: Fiber area

I put a lot of exact details about my own rain lamp here in case someone would like to restore their own vintage rain lamp with nearly original parts and appearance.

Fiber

General

What I am calling the "fiber" is the clear nylon fishing line that is woven up and down to form a "cage" of multiple strands around the centerpiece of the lamp. The exact placement and weave pattern of this fiber, and the location of the various holes through which the fiber is woven, are not particularly important in the lamp's operation.


Left: Top ends of the strands. Right: Bottom ends of the strands.

Thickness

One archived question on The International Guild of Lamp Researchers (12-22-05) mentions that the fishing lines in rain lamps become brittle and break over time. Also, used rain lamps for sale in thrift stores may have broken or missing strands, so it may be necessary to know the thickness of the fiber in order to buy a replacement.

TJ reports that his rain lamp uses 30 pound test eagle claw clear fishing line, which can be obtained at Wal-Mart. I measured one of the strands on a new Wal-Mart rain lamp with a micrometer and found the diameter to be 0.022 inches, which corresponds exactly to the 30-pound fishing line that TJ mentioned. However, my own rain lamp uses 40 pound fishing line, according to a micrometer measurement I made on that. Possibly larger rain lamps use thicker fishing lines. At any rate, clearly the typical range of rain lamp fibers is 30-pound to 40-pound fishing line.

Both the Wal-Mart store and the shopping mall sports store I visited carried no higher than 30 pound line. I had to go to a boating/marine supply store to find lines up to 50 pound. Here is a summary table of the line weights I saw at the boating supply store (12-26-05).

test weight average diameter length per spool brand price per spool
10 pound .012 inches 1480 yards Charter Class $4.99
12 pound .014 inches 1175 yards Trilene $6.99
15 pound .015 inches 900 yards Trilene $6.99
17 pound .016 inches 720 yards Charter Class $4.99
25 pound .019 inches 515 yards Trilene $6.99
30 pound .022 inches 440 yards Trilene $6.99
40 pound .024 inches 390 yards Trilene $6.99
50 pound .028 inches 375 yards Trilene $6.99
Fishing line information.

One spool should provide far more than enough length for a single lamp. I calculated my 32-strand rain lamp to have a fiber length of only 12.8 yards, and even the shortest line length in the above table is about 30 times that long.

I definitively determined the size of fishing line on my rain lamp by using an inexpensive micrometer I bought at a pawn shop. (New micrometers cost about $25.) Just place a dry strand into the gap on the micrometer, and screw the micrometer's bar closed.


The fishing line thickness can be measured by a micrometer clamped to the line.

As you can see in the photograph below, the reading fell between 24 and 25, which means between 24/1000 and 25/1000 inches, or .024 and .025 inches. Refering to the fishing line chart above, note that .024 inches is the diameter of 40 pound fishing line, which would be the size of fishing line my rain lamp would need as a replacement.


Closeups of the clamped line and the micrometer reading (24/1000ths of an inch).

Number of strands

I have physically counted the exact number of back-and-forth strands on only two rain lamps. The inexpensive new models at Wal-Mart have 24 strands, and my larger vintage model has 32 strands, so this would be a typical range. Very large rain lamps like the one at Disneyland or shopping malls must have had hundreds of strands.

Other

By plucking the strands, one can tell they are strung at different tensions, apparently randomly, because they emit low twangy sounds like banjo strings that have been tuned too low.

I've never seen or heard of a rain lamp with a fiber that wasn't made of clear nylon, but in theory I would think metal wires would work. In fact, metal would introduce some interesting possibilities for rain lamps, such as for allowing vibrations (for a musical instrument?), electricity flow (maybe for electrically-trigged fluorescent mineral oil?), sensors to measure drip rate, or maybe other uses and effects.

Weave patterns

Some rain lamps come with vertical weave patterns, but most of the vintage lamps seem to have slanted weave patterns. On my rain lamp with 32 strands, the front of the lamp has strands with their tops tilted to the left, offset by 6 holes, which means that to string such a lamp in its original pattern, one follows the pattern illustrated below.

Of course you could make any weave pattern you wanted, including some very exotic ones. With a completely free hand in rain lamp design, some exotic variations might be: cylinders with "waists" like in Disneyland's rain lamp, cylinders with wavy cylinder "surfaces," flat sheets (planes) instead of cylinders, intersecting planes (that pass through each other), intersecting waisted cylinders, strands running through a hole in the centerpiece, multiple shelves within the cage area with each shelf dispensing oil separately, multiple layers via multiple concentric circles of holes, no centerpiece at all and a plane of holes instead of a circle of holes, stiff molded strands in helical patterns, strands that cross and touch, strands that split and/or merge, strands with tapered diameters so that the droplets change speed in certain regions, motorized templates that slowly modify the fiber configuration, strands whose bottoms aren't fastened and can swing freely, strands strung with different tensions that can be played (with gloves!?) like a harp, etc.


Some rain lamps come with weave patterns that are vertical.

Since the strands are usually clear and could basically function as fiber optic cables, this leaves open a lot of theoretical lighting possibilities, too, such as each stand having a different colored light, or the colors slowly changing across all the strands, or small cuts in the strands to cause points of light to occur at strategic locations. Like haiku poems, just a few parameters in a simple system can lead to a world of wonderful variations. The possibilities for rain lamps have barely begun to be explored.


Spouts

I'm not sure what these pieces would be called, so I'll call them "spouts." They might also be called grommets, nozzles, drip guides, drip channels, or pores. Without these tiny extended channels, the oil would tend to spread out at random on the underside of the lamp's top and create a mess that would sometimes drip in random places where there are no strands. So these spouts are probably necessary, in some form or another. TJ reports that these spouts are removable on his rain lamp, they are held in place only by tension on the strung fiber, and that they have male and female parts.


Spouts, dry.


Spouts, dripping.


The tops of the spouts look like rivets.

My guess is that these spouts are custom-made for rain lamps, and would be very difficult to replace, without butchering another rain lamp. There is an extremely large number of commercial nozzles available for every purpose, but I believe it would be very difficult to locate exactly this type and size of nozzle, and it would also be difficult to machine one from scratch. Since there are only about four fishing line sizes available, nozzle diameter is the most critical dimension in the entire rain lamp for correct functioning. Therefore be careful not to lose any of the spouts!


Spout channel diameter

Since I would like to determine a formula relating drip rates and drip frequencies to oil passage size, the first challenge is to determine the diameter of the fluid channel inside the spouts. This has proved to be a difficult measurement to make. Since I am very reluctant to remove the existing fiber from my rain lamp just for measurement purposes, I had to estimate the diameter of the inner mineral oil passage of the spout with the fiber inside. The following diagram shows the relative sizes fairly closely, despite the unknown passage measurement.

The known, directly measurable diameters are:


Idealized cross section of a spout with a strand of 40-pound fishing line inside.

Note that the outer spout diameter is exactly 5 times the fishing line diameter, i.e., 0.120 / 0.024 = 5.00. Therefore exactly five 40-pound fishing line diameters will span the length equivalent to the outside diameter of a spout. The above measurements also mean that a second fishing line, even 40-pound or 50-pound, can easily share the same spout as the first line.

Since I lacked extremely small calipers (do they even exist?), the only easy way I could determine the approximate size of the mineral oil passage was to insert shafts of different diameters into the bottom of a spout to see which shafts would fit inside. The results of these experiments are shown below.

remaining
oil passage
greater than /
less than
this diameter
tested object
diameter
tested object
> 0.026 inches straight pin
> 0.030 inches small safety pin
> 0.036 inches paper clip
> 0.038 inches coiled wire
> 0.040 inches sewing needle 1/5, largest
> 0.046 inches push pin
> 0.047 inches darning needle 14/18, smallest
> 0.053 inches tiny nail
> 0.055 inches darning needle 14/18, next to smallest
> 0.059 inches short, tiny nail
> 0.062 inches head of darning needle 14/18, smallest
> 0.063 inches 1/16 inch drill bit
> 0.063 inches darning needle 14/18, next to largest
= . .
< 0.067 inches headless nail (some 0.68 inches)
> 0.070 inches head of darning needle 14/18, next to smallest
< 0.071 inches curtain pin
> 0.075 inches darning needle 14/18, largest
> 0.078 inches 5/64 inch drill bit
< 0.078 inches 1/16 inch drill bit wrapped with some tape
< 0.080 inches wire coat hanger
< 0.082 inches thick copper wire
< 0.089 inches toothpick
< 0.095 inches Q-tip stem
< 0.098 inches 1/16 inch drill bit wrapped with some tape
< 0.125 inches 1/8 inch drill bit
Estimates of the mineral oil passage diameter of the inner spout with a fishing line already inside.

These experiments narrow down the size fairly closely. The remaining passage diameter must be in the range of 0.063 to 0.067 inches, or 0.065 +- 0.002 inches.
This implies the diameter of the spout channel when empty is 0.089 +- .002 inches, or a range of 0.087 to 0.091 inches. If this channel corresponds to a common drill bit size, then a number in the above range should match one of the following sizes.

drill bit size as a fraction drill bit size as a decimal distance from channel estimate of 0.089
1/16 inches 0.0625 inches 0.027 inches
5/64 inches 0.0781 inches 0.011 inches
3/32 inches 0.0938 inches 0.0048 inches
7/64 inches 0.1094 inches 0.020 inches
Common drill bit sizes.

Unfortunately, there is no common drill bit size that falls within the range of my calculated inner spout diameter. The closest common drill bit size is 3/32 inches. This adds credence to my theory that these spouts were custom made for rain lamps.


HOME
Created: December 9, 2005
Updated: April 18, 2007